Synopsis
HVAC School is the ever growing online source for real training topics for technicians in the Air-conditioning, Heating and Ventilation Fields. In the podcast, we will share recorded training, tech ride alongs, share challenging diagnostic scenarios. All to help make the industry, your company, and your truck a better place to be.
Episodes
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HVAC Measurement Types and Benefits
15/09/2022 Duration: 43minEric Kaiser joins the HVAC School podcast to talk about HVAC measurement types and the benefits of taking each one. He also talks about point measurements and data trends. Point measurements include static pressure, voltage readings, and readings provided by gauges. We only take those measurements once. However, when you track those on several occasions over time, you can build data trends. Single-point measurements give us information about what is happening at the moment, but they don’t give us a long-term view of the system's health. Absolute and differential measurements also have different purposes entirely. Absolute measurements require us to compare a reading to a specific, unchanging reference point, but differentials compare one measurement to another. When we turn point measurements into trend measurements, we can see some degree of causation. Changes in data trends indicate that a problem occurred at a certain point in time and could be due to changes that coincided with the deviation from the norm
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Ventilation and 62.2 Intro & Rant w/ Genry Garcia
08/09/2022 Duration: 55minGenry Garcia joins the podcast to give an intro to ASHRAE Standard 62.2. He and Bryan also share a nice rant about accountability in HVAC design. Standard 62.2 is the ventilation standard for low-rise residential buildings, which dilutes airborne contaminants like VOCs and CO2. Before coming up with a ventilation strategy, we need to assess the leakage rate of the building, such as via a blower door test. However, we also need to consider how bringing in outdoor air might negatively affect efficiency and comfort if we don’t do it right. Exhaust ventilation removes air from the structure and relies on infiltration to bring air back in. Instead, we can use controlled intake air, which is brought in from the outdoors instead of unconditioned spaces in the home. Ventilating dehumidification is a strategy we can use to comply with 62.2; we can bring in filtered outdoor air and dehumidify it before injecting it into the supply ductwork. When we introduce ventilation in a Florida installation, bringing it in throu
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Pressure Enthalpy without Tears
01/09/2022 Duration: 47minRACT manual co-author Eugene Silberstein joins the podcast to talk about the titular topic of his book, Pressure Enthalpy Without Tears. Pressure Enthalpy Without Tears is a book that introduces engineering concepts to HVAC technicians in a way they can understand and apply in the field. Enthalpy is a fancy way of saying “heat,” and we use it to refer to the total heat content (BTUs). The pressure-enthalpy chart shows the relationship between the refrigerant pressure and enthalpy in a system; it’s like a P-T chart that shows the relationship between heat content instead of temperature. Each refrigerant has its own pressure-enthalpy chart, but the points and lines on the chart usually form a right trapezoid. Dirty air filters and other less-than-ideal conditions can distort the trapezoid or shift it on the chart. Each side of the trapezoid represents the refrigerant inside a major component of the HVAC system: evaporator, compressor, condenser, and metering device. The pressure-enthalpy diagram allows you to
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Total Heat of Rejection - Short #152
30/08/2022 Duration: 10minIn this short podcast, Bryan talks about THOR, total heat of rejection. He explains what it is and why we should care about it when working on HVAC/R systems. THOR is another aspect of pressure-enthalpy calculations, along with net refrigeration effect (NRE) and total heat of compression. When we talk about system capacity, we’re often referring to heat absorbed in the evaporator coil (NRE). Heating is on the opposite side of the coin; when we bring heat into a home, we care more about how much heat is rejected than absorbed. That’s where THOR comes in. More heat is rejected at the condenser than absorbed in the evaporator. The total heat content increases due to additional heat being absorbed in the suction line. Compressors also have motors that aren’t 100% efficient, so a bit of inefficiency also adds a small amount of heat to the refrigerant (in a system operating normally). All of that heat adds up to the total heat of rejection (THOR). Even though a higher total heat of rejection is desirable when we
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Hard Start vs. Easy Start
25/08/2022 Duration: 01h18minMatteo Giovanetti from Micro-Air joins the HVAC School podcast to talk about the differences between a hard start and an EasyStart. Micro-Air’s “EasyStart” provides a soft start rather than a hard start. A hard start abruptly ramps up the voltage and current to the motor start; a soft start is a much gentler start that results from a gradual voltage and current increase on the start AND run windings. The EasyStart marks a paradigm shift in how we think about “saving” compressors. It attempts to avoid drawing unnecessary inrush current, which is very common with hard starts. Hard starts may even lead to premature failure if the potential relay fails and can’t take the start capacitor out of the circuit. EasyStart has a different wiring configuration compared to hard start kits. A hard start kit consists of a start capacitor wired in series with a potential relay, which increases the torque on the compressor and removes the start capacitor from the circuit. The EasyStart has four wires; the black and white wi
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Heat of Compression - Short #151
23/08/2022 Duration: 08minIn this short podcast, Bryan explains what the heat of compression is and why we should care about it as HVAC/R professionals. More heat is rejected in the condenser than absorbed in the evaporator coil, and that’s because the compressor adds heat. That added heat is called “heat of compression.” That heat does NOT contribute to the net refrigeration effect (NRE), as it doesn’t contribute to cooling. When we compress something, we increase the system entropy during that process. Entropy is the waste and disorder associated with work. There is some inefficiency, which we see in the form of additional heat. So, the HVAC system needs to reject that additional heat of compression, and we can plot and track reversible changes by following lines of constant entropy. As the temperature increases, the molecules begin moving more quickly. However, the refrigerant doesn’t absorb many more BTUs in the compressor (in a properly operating system). The temperature spikes, but the compressor doesn’t typically add a signific
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Intro to ACCA Manual T
18/08/2022 Duration: 40minEd Janowiak joins the podcast to introduce us to ACCA Manual T. Compared to other manuals, Manual T is one of the least-considered ACCA manuals. However, it’s the manual that advises us on how not to blow high-velocity air on people and has maintained the same standards since the mid-1900s. Unlike Manuals J, S, and D, Manual T is not recognized in code compliance. Manual T deals with air distribution; it helps us find out the throw and spread, which informs our ductwork design in Manual D. We need to know the customer’s expectations and the air velocity we’ll need to manage at the registers before designing the ductwork. Register placement is also a critical element of Manual T. Throw and spreqd can vary wildly, and register selection and placement are going to have a significant effect on comfort as a result. Register placement on the ceiling may achieve the Coanda effect to assist with air distribution, and that can be especially useful in low-load or passive homes. Low-load homes are an interesting case, a
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Net Refrigeration Effect - Short #150
16/08/2022 Duration: 12minIn this short podcast, Bryan explains what the net refrigeration effect (NRE) is and how it affects HVAC systems. The net refrigeration effect (NRE) is what happens in the evaporator coil. The evaporator is the heat absorber; as air passes over the coil, the cooler refrigerant within the evaporator absorbs that heat and boils. The NRE is the net energy change that occurs during that process. You can plot the NRE on a pressure-enthalpy chart. When air moves over the evaporator coil, there is a change in enthalpy or BTUs per pound in the refrigerant (usually called delta h). There should be more BTUs per pound in refrigerant exiting the coil than when it went in. We have to know how many pounds of refrigerant we’re circulating (mass flow rate) and how many BTUs are in those pounds. Many of those BTUs come from latent heat transfer, which happens when the refrigerant boils. When refrigerant undergoes a phase change, it remains at a constant temperature (sensible heat), but it continues absorbing heat. The heat a
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Systems Thinking - Gas and Combustion
11/08/2022 Duration: 54minEric Kaiser returns to the podcast to talk about how we can use systems thinking to approach gas appliances and combustion in HVAC installation and service. Gas lines can be made of a few different materials, including black iron, copper, and CSST. These all have benefits, setbacks, and appropriate applications. For example, copper is common in propane (LP) systems but not natural gas. In coastal environments, galvanized pipe tends to be most common due to the increased likelihood of corrosion. Gas lines may also need sleeves to prevent them from interacting with moisture. The piping also needs to be routed in accordance with code; in many cases, joints need to be exposed so that a technician can check for leaks. Keeping joints inside walls is risky, especially when light switches cause sparks and could potentially ignite leaking natural gas. In any case, leak detection can be tricky unless you have a combustible gas leak detector and bubbles that work well for gas lines. Safety has to be the top priority whe
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HVAC School Admin Discussion - Moderating a Successful Community
04/08/2022 Duration: 59minSome admins from the HVAC School Facebook group join the podcast to discuss the art of moderating a successful community. Bryan is joined by Eric Kaiser, Ty Branaman, Michael Housh, and Neil Comparetto. A community based on a skilled trade gives people an inviting space to share information and ask questions. It’s also a space that allows people to practice how they present information. Groups also connect people across geographical locations, and we can get regional perspectives that change the way we think about things. However, community standards are necessary to keep groups professional and on-topic. Swearing is a slippery slope that may lead to personal attacks, which make the community hostile and unhelpful. The main goal is to keep a respectful atmosphere, and moderators have to draw the line somewhere, but there’s a difference between cultivating a productive atmosphere and being dogmatic. People who interact in those communities need to do it for altruistic reasons, not to satisfy their egos. Giving
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Systems Thinking - HV / LV / Condensate
28/07/2022 Duration: 46minEric Kaiser returns to the podcast to discuss high-voltage wiring, low-voltage wiring, and condensate assemblies as they relate to systems thinking. On the high-voltage side, the disconnect should be in a secure location, and it should be able to keep water out. The wires should be appropriately sized, have an appropriate level of tension, and should not be vulnerable to chafing or abrasion. Overall, best practices include using proper grommets and ensuring that you have a solid connection. Do not run high voltage wiring in parallel with low-voltage or control wiring. It’s also worth noting that double-lugging is a poor practice that is against code. On the low-voltage side, you also need to be careful of where you route your wires to avoid induction, contact with hot surfaces, or abrasion. The insulation ratings also need to be appropriate. We can think of the condensate assembly as its own system. Condensate drains have uphills and downhills, and they may have traps, vents, and cleanouts throughout. Cleanou
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Systems Thinking - Copper & Line sets
21/07/2022 Duration: 33minEric Kaiser returns to the podcast to talk about how copper, piping, and line sets play into systems thinking. Nowadays, we have to think about POE and PVE oil, and we need to design line sets in a way that assists with oil carry while preventing liquid refrigerant migration. The height of the evaporator relative to the condenser is a major factor to consider during the design phase. Especially when chases are run underground, we need to watch for possible threats to the copper. Water softener discharge and excess pool water may damage the copper over time, and systems should be designed to keep line sets away from those. In many cases, Florida chases are sealed with mastic, which doesn’t prevent water from getting in (but does prevent rodents and insects from entering the home. Flowing nitrogen is one of the best practices you can do while brazing. Nitrogen displaces oxygen, which contributes to oxidation and produces scale. When cutting copper, you will also want to make sure that you don’t get copper shavi
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Systems Thinking In HVAC w/ Eric K
14/07/2022 Duration: 53minEric Kaiser joins the podcast to talk about systems thinking in HVAC. Systems thinking allows us to solve problems and address customers’ comfort holistically instead of focusing on just the equipment. The key to systems thinking is to think outside the appliance. System design plays a major role in performance. Duct design, drain placement, and equipment placement all matter, and we can only do so much to mitigate factors of poor design. We need to assess the building envelope and consider how the HVAC system interacts with it. Building envelope and duct leakage will significantly affect HVAC performance and occupant comfort. Ventilation also matters, especially since many homes rely on exhaust-only ventilation. However, the air that leaves the building must be replaced, and we often don’t control where that air comes from. When you control the source of your fresh air ventilation to meet ASHRAE 62.2, filtration may further help control the quality of the air that comes in. Installation and commissioning ar
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Logical Fallacies - False Cause & Strawman
07/07/2022 Duration: 42minNathan Orr joins Bryan to talk about some logical fallacies, namely the false cause and strawman. They explain how those fallacies show up in the trade. It’s difficult to present arguments without using fallacies, but people tend to rely on fallacies to uphold extreme religious or ideological viewpoints or conspiracy theories. Fallacies are also often easier to communicate than nuanced science and data. “False cause” relates to the phrase “correlation does not equal causation.” It can be tempting to link coincidences and say that one thing causes the other, but that could very well not be true. For example, more compressors fail during lightning storms. It’s reasonable to assume that lightning causes the failures, but lightning is not simply striking all of the compressors; other power outages and other conditions that happen during storms are more likely plausible causes. Confirmation bias also makes it easy to cling to a false cause. People are likely to disregard data that doesn’t align with what they alre
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Tips for Learning in HVAC/R w/ Trevor Matthews
30/06/2022 Duration: 33minRefrigeration Mentor founder Trevor Matthews returns to the HVAC School podcast to talk about personal development and training, including tips for learning in HVAC/R. When you’re looking at a problem in the field or in training, it pays to take a step back, cool down, and reevaluate your mindset. Trevor recommends thinking about the worst-case scenario and seeing how you can either prevent it or grow from it. It’s good to walk away for a little bit anytime you feel like you’re overanalyzing anything so that you don’t make blunders. Trevor has found that reading books is one of the best ways to learn about HVAC/R. HVAC/R professionals can greatly benefit from investing in themselves and setting up their own self-directed training programs. Trainers and mentors can’t be the only ones motivating HVAC/R professionals, holding them accountable, and stimulating their growth. Many times, our own limiting beliefs of ourselves hold us back, and we need to convince ourselves that we can learn difficult things, even i
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Threaded Connection Tips - Short #149
28/06/2022 Duration: 14minIn this short podcast episode, Bryan shares some of his top threaded connection tips. He also clears up some confusion about connection types. Threaded connections include flare and compression-type fittings (like chatleff or Aeroquip fittings). The threads don’t actually make the seal; the pressure pushing the surfaces together is what makes a seal. Bryan doesn’t recommend putting traditional thread locks on flares, but refrigerant oil or mild assembly lubricants can help the flare come together more smoothly without imperfections. However, you need to be careful when using a torque wrench and use the lowest acceptable specification to avoid over-torquing. Leaks are common problems with flare fittings, but those often happen in cases where flares are poorly made. Scored faces, loose flares, and over-torqued flares are common causes of leaks. However, many modern flaring tools can make perfect flares quite easily. You must also remember to deburr the copper for the best results. Compression-type fittings of
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Giving Kids The Tools For Any Job They Want
23/06/2022 Duration: 53minBryan explains how parents and educators can succeed at giving kids the tools for any job they want. This podcast was originally a presentation at the 2022 FPEA Florida Homeschool Convention. Jobs, careers, and vocations have changed a lot over the years. Even though those have changed over the years, parents still want their kids’ vocations to develop character, foster growth, and bring joy. While kids are young, parents can instill values of grit and diligence; however, parents have to overcome the challenges presented by the instant gratification provided by technology. Interest-guided learning is a double-edged sword, as it allows a child to pursue their interests but can cut them off from the interest of others. Developing the values of kindness and deference can temper the negative effects of interest-guided learning while maintaining the benefits of interest-guided learning. If a child has an interest in something and can pursue that interest on their own by demonstrating autodidactism, they open them
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ERV & HRV - Short #148
21/06/2022 Duration: 11minIn this short podcast episode, Bryan talks about ERV and HRV technologies, including their appropriate applications and limitations. HRVs are heat recovery ventilators (not to be confused with heat recovery units or HRUs), and ERVs are energy recovery ventilators. The main difference between these two lies in the type of heat they move; HRVs only move sensible BTUs, whereas ERVs move sensible and latent BTUs. As you bring air in from outside, you’re discharging roughly the same amount of air (though modern technologies allow you to manipulate the pressure a bit more). The goal of the HRV or ERV is to recover some energy from the air exiting the structure and incorporate it into the incoming airstream. The airstreams cross over each other, and there is heat transfer but not air mixing. (ERVs also allow for the exchange of moisture.) Two fans drive the direction of energy flow, and a mesh or a porous desiccant medium facilitates the interaction between the airstreams. You will get some energy savings with an H
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Refrigerant Changes Coming & The Helix w/ Emerson
16/06/2022 Duration: 46minRajan Rajendran and Jennifer Butsch from Emerson join the podcast to discuss the Helix and some refrigerant changes that are coming. Jennifer is the Director of Regulatory Affairs, and Rajan is the Global Vice President for Environmental Sustainability and former director of the Emerson Helix. Lately, there have been more environmental efforts to reduce greenhouse gas emissions, and plenty of large corporations have “net zero” initiatives. Sustainability requires a holistic, systemic approach in our industry; the Helix Innovation Center conducts the research needed for us to handle these sustainability initiatives as effectively and safely as possible. However, the sustainability initiatives frustrate a lot of technicians. There will likely be multiple refrigerant transitions as our industry progresses. Education and knowledge provided by manufacturers and HVAC organizations will be the key to smooth transitions. Many of the replacement refrigerants, including R-32 and R-454B, are A2Ls. These mildly flammable
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Pilot Controls - Short #147
14/06/2022 Duration: 07minIn this short podcast episode, Bryan talks about pilot controls. He talks about the old-school ignition systems on gas appliances and some similar pilot functions on residential A/C units and heat pumps. When we think about a pilot light on a gas appliance, we can think of it as a small standing flame that sits there ready to ignite the burner whenever gas is flowing. Pilot lights were necessary for old-school gas furnaces, and many of those pilot lights worked with a thermocouple. In many older furnaces, pilots also prevent excessive carbon monoxide from unspent gas. In other words, the pilot is not the main burner; it merely sets up the main burner. On a typical A/C system, the 24v power is similar to a pilot on a gas appliance; the 24v “pilot” control energizes the system and has a small amount of voltage (compared to the high voltage needed for all of the components to work). The reversing valve on heat pumps also has a pilot valve; the 24v signal activates the pilot valve with the solenoid, which redir